Until you can have a snack
- Let's look at Petio's popular snack "Sesame pleasant Sasami and cheese" that Sasami and cheese are in two layers!
Pleasant scissors and cheese
Preparation of STEP 1 material
First of all, we will tailor the materials of the snacks of Sasami. I will make raw scallops.
Together with "silent cutter" together with other raw materials such as whole egg and flour uniformly ....
A moist moisture will be made. Chicken scallops are using fresh food for people, so fresh and tasty! Like the cheese layer kneading the seeds in the same way prepare the bottom OK!
STEP 2 Combining the two layers to create a shape
Set a layer of cicadas and a layer of cheese in a container called "hopper"!
Pour into a machine to be molded by a pump and extrude it in a band of about 5 cm in width. The top is cheese and the bottom is a layer of Sasami. The staff is fine-tuning the setting of the molding machine while checking the final result to make the thickness of each layer uniform. It is a tricky skill of the skill!
STEP 3 Steam at high temperature
Molded dough is steamed with steamer as it is. Depending on the type of snacks, the steaming time and temperature will change, but in the case of 'Sleepy Sasami and Cheese' it is cooked by steaming at a temperature close to 100 ° C for about 5 minutes and a half.
Just came out of the steamer "Tummy-friendly Sasami and Cheese." The steam stood and the tasty scent flickered ... ...! When I pinched a freshly prepared fish a little, I was rich and very soft. Even if you leave it this way you will be pleased with the dog ~!
- In case of general jerky you will cook by heating!
- In the case of an elongated stick shaped jerky, it cooks with a machine called "extruder" like a hood. The jerky pushed out of the hole of the extruder can be cut to the product size with a cutter as soon as it gets rid of heat.
STEP 4 Dry thoroughly
I pack the dough that I cut to about 1 meter in length in a box and carry it to the dryer.
"Sleepy snacks and cheeses" takes 6 hours to dry thoroughly.
When it is high temperature it drys only the surface, it is difficult to dry uniformly to the inside, so we change the temperature on the way and adjust the drying way. It is a valuable time to make a snack of soft texture.
- Quality check in the laboratory!
- Like pet food, snacks are also receiving quality checks every day in laboratories. Jerky once per hour, steamer using snack is confirmed for each dry block. After confirming that moisture value and moisture activity value etc are constant, GO sign of bagging comes out.
Step 5 Break it down to product size
You can break the "Sesame pleasant Sasami and cheese" that has dried up to product size with a cutter.
A skilled staff is checking firmly whether the size of the snacks finished is uniform or not.
- I cut it in a short stick shape this time, but by changing the cutting edge of the cutter, it can be trimmed to a wave type or cube type according to the product.
STEP 6 Improved snacks!
This is how we finally start packing. First of all, it is a machine dedicated to packaging, it is allocated to the content quantity set for each product, after confirming that the metal piece is not mixed with the metal detector, automatic packaging at about 40 pace per minute. After that, we print out the expiration date etc in the package, and finally check the contents, and if it's all ok it will be sunny and shipped as a safe and tasty snack. I'd love to have a heartfelt snack by all the doggies!